OLAER FAWCETT CHRISTIE
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BOTTOM REPAIRABLE ASSEMBLY

 

1/ Squeeze the bladder to discharge the air from it. Lubricate the inside of the shell by turning it around its axis. Use either the process fluid or a similar liquid (to approximate. 10% of the accumulator volume for capacities up to 5 litres or 5% for higher capacities). If the liquid is low in viscosity (lower than 5cSt) consult OLAER.

bottom repairable assembly step 1

2/ Lubricate the bladder and insert it into the accumulator shell. Check that the bladder is not folded or twisted. For a large capacity accumulators, use a suitable tool (a bladder extractor).

bottom repairable assembly step 2

3/ Put on nameplate,..

bottom repairable assembly step 3

4/.., tighten lock nut, ..

bottom repairable assembly step 4

5/ and gas valve.

bottom repairable assembly step 5

 

Fluid port end

 

6/ Insert the fluid port and the anti-extrusion ring in the shell.

bottom repairable assembly step 6

7/ Pull the fluid port once the fluid port and the anti-extrusion ring are inserted in the shell .

bottom repairable assembly step 7

8/ Install the O-ring first, and then the back-up ring on the fluid port.

bottom repairable assembly step 8

9/ Make sure the back-up ring is not twisted, (using an appropriate tool)

bottom repairable assembly step 9

10/ Put the flange washer and the locking ring on the fluid port . Tighten up with a C spanner.

bottom repairable assembly step 10

11/ Make sure the components are centered by striking lightly the fluid port body at various angle using a rubber mallet

bottom repairable assembly step 11

12/ Tighten bleed plug on the fluid port.

bottom repairable assembly step 12

13/ Before charging the accumulator with nitrogen, turn the accumulator shell around its axis to lubricate its inner wall evenly. Immediately after this operation, charge the bladder slowly with nitrogen to a pressure of 1 to 1.5 bar with the accumulator in the horizontal position. It is most important the bladder streches uniformally prior to it closing the poppet valve at the bottom of the Accumulator.

As a guide see charging process table.

Please note this is a slow process and should be done with a Nitrogen bottle regulator.

 

CHARGING PROCESS

Volume of accumulator in litres
Pre-charging time
1 to 1.5 bar in seconds
1
5
10
50
100
200
10
20
40
120
200
400

When above 1.5 bar, continue charging to the required pressure.

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